Products
Product Overview
The SFC-BSD Series Belt Sludge Drying Machine is used for deep drying of dewatered sludge. Its basic purpose is to separate free water and cell-bound water from sludge, helping the sludge become harmless, stable and reduced.
The machine uses a high-temperature heat pump as the drying heat source. Dewatered sludge with about 80% moisture content can be dried to less than 30% moisture content under about 55°C.
The whole drying process is completely closed, with no odor overflow. The system uses circulating hot air and a condensation system to remove moisture from sludge. It can be installed after a sludge dewatering system, including screw press sludge dewatering equipment.
The basic process flow is:
Feeding → Drying → Condensation → Discharge
In municipal sludge drying projects, the system can be installed after dewatering to reduce sludge weight. In industrial chemical sludge reduction projects, it can help lower disposal cost.
This product is a professional sewage treatment solution developed for [target sewage types such as municipal domestic sewage/industrial organic wastewater/breeding wastewater/medical wastewater]. Integrating [core technologies such as biological treatment/membrane separation/advanced oxidation/intelligent control], it can efficiently remove pollutants including COD, BOD, ammonia nitrogen, total phosphorus, suspended solids, and toxic and harmful substances from sewage. With core advantages of [small footprint/low operating cost/high treatment efficiency/easy operation and maintenance], the product is widely applicable to [application scenarios such as urban communities, industrial parks, livestock and poultry farms, medical institutions, scenic spots]. The treated effluent can meet [specific standards such as GB18918-2002 Discharge Standard of Pollutants for Municipal Wastewater Treatment Plants (Grade 1A) / local customized discharge standards], realizing harmless discharge or resource recycling of sewage
Core Advantages
- 60–70% sludge weight reduction
- Low energy consumption
- Closed-loop drying system
- No odor overflow during operation
- Modular design for capacity expansion
- Can be customized according to customer requirements
- Efficient Purification & Compliance Assurance
Adopting [core technology name], it can rapidly decompose complex pollutants in sewage with a pollutant removal rate of up to [specific percentage, e.g., over 95%], ensuring stable compliance of effluent quality and strong adaptability to fluctuations in water quality. - Energy Conservation, Environmental Protection & Cost Control
Designed in line with energy-saving concepts, the equipment/agent [e.g., uses low-power motors/zero chemical addition with biological strains/circulating treatment process], significantly reducing energy consumption and chemical costs during operation. It also minimizes sludge production and lowers solid waste disposal expenses. - Flexible Adaptation & Easy Installation
To meet diverse scenario requirements, it offers [modular assembly/mobile deployment/customized configuration] solutions, occupying only [specific ratio, e.g., 60%] of the area of traditional processes. Whether for new projects or renovation of old facilities, installation and commissioning can be completed quickly. - Intelligent Management & Hassle-Free Operation
Equipped with [intelligent sensors/Internet of Things (IoT) monitoring platform/automatic dosing system], it can real-time monitor water quality indicators and equipment operating status, supporting remote control and fault early warning. No on-site personnel are required, reducing the threshold for manual operation and maintenance. - Green Sustainability & Resource Recycling
The treated effluent can be used for [farmland irrigation/landscaping irrigation/industrial cooling water/municipal miscellaneous use] as needed, realizing water resource recycling. Sludge can be converted into [organic fertilizer raw materials/biomass fuel] after further treatment, aligning with green development concepts.
Application Scope
- Municipal sludge drying after dewatering
- Industrial sludge reduction after mechanical dewatering
- Chemical plant sludge
- Pharmaceutical wastewater sludge
- Papermaking sludge
- Printing and dyeing wastewater sludge
- Electroplating wastewater sludge
- Leather wastewater sludge
- Industrial sludge requiring further weight and volume reduction
- Municipal Field: Urban domestic sewage treatment plants, centralized sewage treatment in urban villages, black and odorous water body remediation of rivers
- Industrial Field: Treatment of production wastewater from food processing, textile printing and dyeing, chemical industry, electroplating, papermaking and other industries
- Agricultural Field: Livestock and poultry breeding wastewater, farmland irrigation tailwater, aquaculture water circulation treatment
- People's Livelihood Field: Medical institution sewage, sewage from schools/hotels/scenic spots, decentralized rural sewage treatment
Service Guarantee
Shanghai Fuchan Machinery provides integrated support covering equipment selection, manufacturing, sales and technical service.
According to sludge moisture content, daily sludge quantity, target moisture content and site conditions, SFC can provide suitable drying system solutions. The machine can be designed in modular form and customized according to customer requirements. Final specifications should be confirmed according to the project drawing.
- Customized Solutions: Provide one-on-one technical scheme design based on customers' water quality, water volume, site conditions and discharge standards.
- Full-Process Service: Cover one-stop services including scheme design → production and manufacturing → installation and commissioning → personnel training → after-sales maintenance.
- After-Sales Response: Establish a 7×24-hour after-sales service system. After a fault report, response within [specific time, e.g., 2 hours] and on-site handling within 24 hours.
- Long-Term Cooperation: Offer value-added services such as chemical supply, equipment inspection and technical upgrading to ensure long-term stable operation of the product.
Parameter
| Treating Capacity(t/h) Sludge Inlet Consistency(S.S.15%～25%) |
0.8～1.9 | 1.7～3.8 | 2.6～5.7 | 3.4～7.6 | 5～11 | 7.7～17 | 10～23 | 13～28 | 15～34 | 18～40 | 20～46 | 23～51 | 25～57 | Depends on the slurry feature | |
| Treating Capacity(t/h) Sludge Inlet Consistency(S.S.25%～35%) |
1～3 | 2～6 | 3～9 | 4～12 | 6～18 | 9～27 | 10～36 | 15～45 | 18～54 | 21～63 | 24～72 | 27～84 | 30～90 | Depends on the slurry feature | |
| Water Conten's Rate (%) | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | 10～50 | ||
| Power Consumption (KW) | Compressor | 13.8 | 13.8×2 | 20.7×2 | 13.8×4 | 20.7×4 | 20.7×6 | 20.7×8 | 20.7×10 | 20.7×12 | 20.7×14 | 20.7×16 | 20.7×18 | 20.7×20 | |
| Circulating Fan (Speed Variable) | 3.7 | 5.5 | 7.5 | 5.5×2 | 7.5×2 | 7.5×3 | 7.5×4 | 7.5×5 | 7.5×6 | 7.5×7 | 7.5×8 | 7.5×9 | 7.5×10 | ||
| Driving Motor(Speed Variable) | 0.18×2 | 0.18×2 | 0.18×2 | 0.37×2 | 0.37×2 | 0.55×2 | 0.75×2 | 1.1×2 | 0.55×4 | 0.75×4 | 0.75×4 | 1.1×4 | 1.1×4 | ||
| Sludge Forming Machine(Speed Variable) | 2.2 | 2.2 | 2.2 | 2.2 | 2.2 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | 4.5 | ||
| Dry Sludge Conveyor | 0.37 | 0.37 | 0.55 | 0.55 | 0.55 | 1.5 | 2 | 2.2 | 2.2 | 2.2 | 2.2 | 3 | 3 | Please request the actual installation dimension drawing before ordering | |
| Power Consumption(KW) | 23 | 39 | 55 | 73 | 105 | 156 | 206 | 258 | 307 | 357 | 406 | 457 | 506 | ||
Item | Technical Specifications |
|---|---|
| Treatment Capacity | [5-500 m³/d (equipment); 1kg agent treats XX m³ sewage (agent)] |
| Inlet Water Quality | COD≤[ ]mg/L, Ammonia Nitrogen≤[ ]mg/L, SS≤[ ]mg/L |
| Effluent Standard | [XXX Standard] Grade XXX |
| Operating Power/Dosage | [XX kW; XX g/m³ sewage] |
| Floor Area/Storage | [XX ㎡; cool & dry place] |
Advantages
Integrated R&D Strength
Backed by cooperation with leading domestic universities, we continuously develop efficient and reliable sludge treatment equipment, ensuring advanced technology and stable long-term performance.
Complete Product Range
We supply sludge dewatering machines, thickeners, dryers, dosing systems and full disposal solutions, meeting both single-equipment demands and integrated system requirements.
One-Stop Solutions
From technical consultation and solution design to on-site installation and commissioning, we provide end-to-end services tailored to each customer’s operating conditions.
Global Project Experience
Our equipment is widely applied in municipal and industrial wastewater treatment and has been successfully exported to Southeast Asia, Russia and South America.
Successful Cases
SST Screw Sludge Thickener Project in Shaanxi
TR Reciprocating Circulation Sludge Drying Project in Jiangsu
FTE3 Belt Sludge Dewatering Project in Anhui
SD High-pressure Belt Sludge Deep Dewatering Project in Liaoning
FTB Rotary Drum Sludge Dewatering Project in Suzhou
FBT Belt Sludge Thickener Project in Hubei
Faqs
How long will it take to get a reply after we send you the inquiry?
What products can you offer?
We mainly make equipment related to wastewater treatment such as aeration systems, filters, sludge dewatering equipment, and sludge drying equipment.
Can you make customized products?
Yes, we mainly make customized products. We develop and produce products according to the drawings or actual needs provided by customers.
How will the goods be delivered to the customer?
We usually ship goods by sea, which is very convenient for exporting.
Are you a direct manufacturer or a trading company?
We have our own processing factory, and we also have our own international trade department, we produce and sell all by ourselves.
What are the main application areas of your products?
Municipal sewage treatment plants, water purification plants, chemical, food, mining, papermaking, pharmaceuticals, printing and dyeing industries.
How does your company guarantee the quality of your products?
There will be corresponding inspections after each process, and for the final completed product, we will conduct a full inspection according to customer requirements and international standards. Control the quality of products according to the ISO quality system.
Where do you mainly export your goods?
Our products are mainly exported to Southeast Asia, the Middle East, South America, Eastern Europe, and other countries.
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